RAJKUMAR
Hyderabad,India
Summary
7+ years of experience in Design and Development of Sheet metal, Plastic & Stamping Products (Automotive), Hands on experience in 3D modeling, product development, Estimation costing (RFQ) and concept development starting from coordination with Designer at sketching phase to BOM making and product release at SOP. • Ability to communicate and to enhance strategic goals and objectives, Creative problem solving, Decision making.
Having experience in Medical devices, HVAC and EV industries.
Overview
8
8
years of professional experience
2018
2018
years of post-secondary education
Work history
Technical lead Electromechanical Design Engineer
HCL TECH Ltd (Honeywell Onsite)
Hyderabad, India
2024.11 - 2026.03
- Design and development of Sheet metal, plastic and machining Components for electronics system (PCB'S) using CREO.
- Involved in Energy storage system design Battery enclosure And Unit enclosure for 20ft Container.
- Responsible for preparing and reviewing CAD Models, drawings, concept generation, DFMEA, Tolerance stack up, simulation reports & design calculation.
- Managed product life cycle activities using Team center PLM System, including BOM creation, ECN and documentation control.
- Conducted vibration, environmental qualification tests to validate product reliability under field conditions.
- Responsible for thermal solution product selection for PCB'S like heat sink and heat pipes.
- Responsible for resolving the field issue & providing RCA.
Design & Development Engineer
Virya Electric Powertrains Pvt Ltd
Bangalore
2024.02 - 2024.10
- Development and integration of concept designs for 3 wheeler electric vehicles ( Piaggio, Omega, Bajaj)
- Designed the chassis cradle for the mounting of the gear box and motor assembly.
- Utilized CAD (CREO 10.0) for designing and detailing of models.
- Developed heat sink and electric enclosure designs to improve heat dissipation and prevent dust and water from entering the components, resulting in an IP67 rating.
- Done hand Calculations for gear design using DIN Standards. Developed gear and axle shaft designs for the gear box.
- Designed motor adaptors and spline shafts for testing.
- Worked on TATA 407 integration and designed mounting frames and sheet metal brackets for Gear Box and inverters.
Design Engineer
Actalent Services
Hyderabad
2022.09 - 2024.02
- Working for “CARRIER” Client which manufactures Heating, ventilation, and air conditioning (HVAC) Products, refrigeration, fire and security equipment's.
- Responsible for the design and development of mechanical subsystems and assemblies that belongs to the master BOM of the complete system according to fit, form and functional requirements.
- Identifying the suitable materials for sheet metal designs and providing the GD&T for the manufacturing process and releasing the BOM.
- Proposing the best cost-effective methods to reduce the time and improve the life expectancy of the designs.
Design Engineer
Ilensys Technologies Pvt Ltd
Hyderabad, India
2021.09 - 2022.09
- Working for “ Thermo Fisher Scientific” Client for its laboratory Product Division which manufactures Laboratory Products such as: Incubators, Environmental Chambers, Shakers, Ultra Low Temperature Freezers.
- Do the RCA for the problem raised through ECR & prepare scope for the project with proposed solution.
- Co-ordinate with the multiple departments & Cross functional teams in order to get alignment on the proposed solution & implement the changed document to the correct department.
- To involve in the complete development including Design, prototype, Productization.
- Responsible for BOM creation in SAP and NPD related activities.
New Product Development Engineer
VEER O METALS Pvt Ltd
Bangalore
2018.09 - 2021.08
- Design and Development of Various Complex Sheet Metal Components and Assemblies using Solid works, Auto Cad, Creo Parametric 7 etc.
- Prepare comprehensive project plans with technical objectives and detailed cost estimates.
- Analyze new components, materials and technologies to evaluate functionality for all new product development
- To involve in the complete development including Design, prototype, Productization.
- Responsible for manufacturing feasibility study reports for NPD parts.
- Define the process for each product in most efficient and economic manner.
- Creation of PPAP documents and engineering change documents for mass production.
- Responsible for Customer Compliant handling till Pilot Production Approval.
Education
Bachelor of Engineering - Mechanical Engineering
PES University Electronic city Campus
Bangalore, IndiaDiploma of Higher Education - Mechanical Engineering
Gov. Polytechnic Bidar
Bidar, KASkills
- CAD Software: Solidworks, Creo, Catia V5, AutoCAD, UGNX, Ansys
- Product Design & Development
- Estimation & Costing (RFQ)
- PLM Software:Windchill, ENOVIA, EPDM
- PPAP, PFMEA & APQP
- GD&T (Tolerance stack-up analysis)
- Change Management
- Vendor development & Supply chain handling
- SAP PP
- 3D Modeling
- Manufacturing Process Selection
PROJECTS
Alstom Mumbai, Sydney Metro Cable tray's., Visteon Automotive Stamping Parts., Veeder Root TLS-450 (Petroleum Tank Gauge) Enclosure., ABB PVS Frames &Bus bars., SE Power Panels & Enclosures., HASS CNC Machine's Outer Covers., Milton Roy NJEX SS Cabinets for Gas Filtration., Water cooled HVAC Sheet metal & Heat Exchange's Products.
PERSONAL SKILLS
- Good Communication, Creative, Confident and Trust Worthy.
- Excellent Inter Personal Relationship.
- Ability to accept challenges in work.
- Optimistic, self-motivated, sportive and active co-ordinator, team
LANGUAGES
English: C2
Kannada: C2
Hindi: C1
Telugu: C1
Timeline
Technical lead Electromechanical Design Engineer
HCL TECH Ltd (Honeywell Onsite)
2024.11 - 2026.03
Design & Development Engineer
Virya Electric Powertrains Pvt Ltd
2024.02 - 2024.10
Design Engineer
Actalent Services
2022.09 - 2024.02
Design Engineer
Ilensys Technologies Pvt Ltd
2021.09 - 2022.09
New Product Development Engineer
VEER O METALS Pvt Ltd
2018.09 - 2021.08
Diploma of Higher Education - Mechanical Engineering
Gov. Polytechnic Bidar
Bachelor of Engineering - Mechanical Engineering
PES University Electronic city Campus