Gautam Menon
St. John's,NL
Summary
Experienced Mechanical Engineer adept at improving output, maximizing quality and boosting employee satisfaction with hands-on management style. Recognized as effective business/technical Engineering manager and motivational leader. Successful manufacturing management career spanning 9 years.
Status- Canadian Permanent Resident
Overview
9
9
years of professional experience
Work History
PRODUCTION/PLANT MANAGER
SRINIVASA INFRA BUILDCON PVT LTD
06.2022 - 11.2023
- Prepare fixtures for fabrication of PEB projects like flange/web splicing, cage ladders rings and other component
- Inspect welding quality PEB products and improvising with apt actions
- Handle shop floor with proper housekeeping and PPE
- Supervise manpower, quality and production departments to complete project with in the give period of date and time
- Attend audits for company ISO approval
- Coordinate with customers for shipment dates
- Rectify issues in CNC plasma machine production
- Maintain daily production reports & updating it for next planning
- Execute internal audit and maintain QMS documents
- Prepare BOQ for projects and coordinating with customers for alterations in design
- Plan raw materials required for PEB projects
- Resolve issues in erection sites
- Assign deals to the sales team and plan measures to achieve the target by prioritizing production planning
- Coordinate with internal team to meet alterations demanded by customer
- Marketing company profiles to customers
- Purchase consumables required for manufacturing process in plant
- Negotiate with vendors and customers to finalize a deal
- Provide technical & material submittal to customers for PO finalization
- Plan quarterly targets to achieve project sales.
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Collaborated with technical and administrative teams to develop and implement successful corrective plans.
- Trained in and implemented emergency response procedures to protect team members and property.
- Researched latest industry trends and technologies, boosting knowledge and understanding of industrial production.
- Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
- Implemented quality control system to review products against technical specifications and corporate standards.
- Analyzed production data and prepared reports for senior management.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
- Evaluated employee performance and provided feedback and training as needed.
- Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
- Coordinated plant expansions and upgrades to accommodate increased demand while minimizing disruption to ongoing operations.
- Enhanced safety standards with implementation of comprehensive safety training initiatives for all employees.
- Developed cross-functional teams to foster collaboration and improve communication across departments.
- Streamlined supply chain operations, reducing lead times and improving inventory management.
- Identified and implemented viable strategies for continuous improvement.
- Managed budgeting and resource allocation, ensuring optimal use of funds for operational efficiency.
- Devised and administered cost control initiatives saving $8,205,000.
PRODUCTION/PLANT MANAGER
JAGDAMBA STEELS PVT. LTD
03.2022 - 06.2022
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Provided direction and leadership to all levels of employees and managers.
- Prepare detail costing sheets of PEB projects and finalize profitable PO
- Provide technical & material submittal to client for PO finalization
- Cross check GA drawings for project approval
- Evaluate erection drawings and rectify if needed
- Coordinate with designers to alter fabrication drawings to ease production
- Prepare cutting plan for shearing machine,& CNC plasma
- Led, trained and coached plant staff to facilitate high levels of productivity and quality.
- Maximized plant safety through proactive strategies and well-structured training.
- Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
- Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
- Conducted thorough root cause analyses on production issues, identifying solutions for continuous improvement efforts.
- Prepare PTW machine plan by synchronizing cutting plan
- Prepare base plate drilling plan for VMC machine
- Prepare & assign child part cutting plan and secondary plan to supervisors
- Outsourcing products for manufacturing which are not feasible to manufacture in house
- Prepare fixtures for fabrication of PEB projects like flange/web splicing, cage ladders rings and other component
- Inspect welding quality PEB products and improvising with apt actions
- Handle shop floor with proper housekeeping and PPE
- Supervise manpower, quality and production departments to complete project with in the give period of date and time
- Attend audits for company ISO approval
- Coordinate with customers for shipment dates
- Rectify issues in CNC plasma machine production
- Maintain daily production reports & updating it for next planning
- Execute internal audit and maintain QMS documents
- Prepare BOQ for projects and coordinating with customers for alterations in design
- Plan raw materials required for PEB projects
- Resolve issues in erection sites
- Assign deals to the sales team and plan measures to achieve the target by prioritizing production planning
- Coordinate with internal team to meet alterations demanded by customer
- Marketing company profiles to customers
- Purchase consumables required for manufacturing process in plant
- Provide technical & material submittal to customers for PO finalization
- Directed employees and related programs to maximize team productivity and facility output.
- Boosted employee morale and productivity through effective leadership and motivational techniques.
PRODUCTION MANAGER
SHREE ARIHANT PEB ENGNEERING PVT. LTD
08.2020 - 02.2022
- Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
- Initiated new plant setup for PEB manufacturing (including EOT cranes manufacturing, machine procurement, manpower planning, ISO implementation)
- Collaborated with cross-functional teams to ensure timely delivery of high-quality products according to customer requirements.
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Reviewed maintenance and repair problems to determine appropriate action for resolution.
- Prepare detail costing sheets of PEB projects and finalize profitable PO
- Provide technical & material submittal to client for PO finalization
- Cross check GA drawings for project approval
- Evaluate erection drawings and rectify if needed
- Coordinate with designers to alter fabrication drawings to ease production
- Prepare cutting plan for shearing machine,& CNC plasma
- Resolved issues quickly to maintain productivity goals.
- Prepare PTW machine plan by synchronizing cutting plan
- Prepare base plate drilling plan for VMC machine
- Prepare & assign child part cutting plan and secondary plan to supervisors
- Outsourcing products for manufacturing which are not feasible to manufacture in house
- Prepare fixtures for fabrication of PEB projects like flange/web splicing, cage ladders rings and other component
- Inspect welding quality PEB products and improvising with apt actions
- Handle shop floor with proper housekeeping and PPE
- Attend audits for company ISO approval
- Coordinate with customers for shipment dates
- Rectify issues in CNC plasma machine production
- Maintain daily production reports & updating it for next planning
- Execute internal audit and maintain QMS documents
- Prepare BOQ for projects and coordinating with customers for alterations in design
- Plan raw materials required for PEB projects
- Resolve issues in erection sites
- Assign deals to the sales team and plan measures to achieve the target by prioritizing production planning
- Coordinate with internal team to meet alterations demanded by customer
- Purchase consumables required for manufacturing process in plant
- Negotiate with vendors and customers to finalize a deal
- Provide technical & material submittal to customers for PO finalization
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
PRODUCTION/FABRICATION ENGINEER
ARK STEEL INDUSTRIES PVT LTD
08.2017 - 07.2020
- Initiated new plant setup for PEB manufacturing (including EOT cranes manufacturing, machine procurement, manpower planning, ISO implementation)
- Prepare detail costing sheets of PEB projects and finalize profitable PO
- Provide technical & material submittal to client for PO finalization
- Approve GA drawings for PEB projects
- Plan fabrication, secondary and cold form production for PEB projects as per erection priority
- Rectify PEB fabrication drawings
- Coordinate with customers for dispatches and project alterations
- Prepare raw material & equipment's requirement for PEB & fabrication projects
- Prepare fixtures for fabrication
- Perform quality inspection of fabrication products and improvising with apt actions
- Evaluate erection drawings and rectify if needed
- Resolve issues in erection sites
- Handle shop floor as per ISO & IATF standards
- Approve fabrication drawings for fabrication projects (Bridges ,EOT cranes, automobile chassis ,trailer side panels, forklifts, vessel/tanks
- Supervise manpower, quality and production departments to complete project with in the give period of date and time
- Attend audits for company ISO & IATF approval
- Rectify issues in CNC plasma machine production
- Maintain daily production reports & updating it to customers
- Maintain production and QMS documents
- Prepare BOQ for projects and coordinating with customers for alterations in design
- Prepare AutoCAD drafting and CNC programming(Nesting) for CNC plasma production
- Assign deals to the purchase team and plan measures to achieve the project target within deadline
- Purchase raw materials & machines required for PEB projects
- Coordinate with internal team to meet alterations demanded by customer
- Marketing company profiles to customers.
- Maintained a safe work environment by enforcing strict adherence to safety protocols and guidelines.
- Accessible expert advice provided as needed during all stages of a project from initial concept through final delivery.
PRODUCTION & QA/QC ENGINEER
AVG CONSTRUCTIONS LTD
11.2014 - 07.2017
- Approve PEB GA drawings for feasibility of structural projects
- Prepare complete project RM requirement
- Evaluate drawings for PEB fabrication, secondary and cold form
- Evaluate PEB Erection drawings and rectify it if needed
- Inspect web, flanges, drills and assembly in stages(Plasma ,shearing ,fabrication)
- Carry out internal audit
- Prepare cutting plan for CNC plasma & shearing
- Prepare production plan for PTW and fabrication
- Coordinate with clients for drawing alterations and development.
Education
ISO,IATF16949:2015 Internal Auditor - Plant Auditing
Tuv Nord
India02.2020
Bachelor - Mechanical Engineering
Anna University
India02.2014
Advance diploma oil & gas production - Oil & Gas
City & Guild
India01.2014
High School Diploma -
SJPS SCHOOL
Kerala01.2010
Secondary School Eductaion - Computer Science
Vikas Vidya Niketn
India01.2008
Skills
- Auto CAD
- CNC programming
- MOST 2D
- OMNIWIN
- Ansys
- Production Planning
- Operations Management
- Project Management
- Plant and warehouse operations
Languages
English
Native or Bilingual
Hindi
Native or Bilingual
Malayalam
Professional Working
Status
CANADIAN PERMANENT RESIDENT
Activities
- Executive Member of sport Committee in Vikasvidyaniketan school.
- Executive Member of Event Organizing Committee in RVS college(Anna University)
Personal Information
- Date of Birth: 12th Nov 1991
- Nationality: Indian
- Marital Status: Married
- Religion: Hindu
Hobbies and Interests
Music, books, travelling
Timeline
PRODUCTION/PLANT MANAGER
SRINIVASA INFRA BUILDCON PVT LTD
06.2022 - 11.2023
PRODUCTION/PLANT MANAGER
JAGDAMBA STEELS PVT. LTD
03.2022 - 06.2022
PRODUCTION MANAGER
SHREE ARIHANT PEB ENGNEERING PVT. LTD
08.2020 - 02.2022
PRODUCTION/FABRICATION ENGINEER
ARK STEEL INDUSTRIES PVT LTD
08.2017 - 07.2020
PRODUCTION & QA/QC ENGINEER
AVG CONSTRUCTIONS LTD
11.2014 - 07.2017
ISO,IATF16949:2015 Internal Auditor - Plant Auditing
Tuv Nord
Bachelor - Mechanical Engineering
Anna University
Advance diploma oil & gas production - Oil & Gas
City & Guild
High School Diploma -
SJPS SCHOOL
Secondary School Eductaion - Computer Science
Vikas Vidya Niketn
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